Dailey Woodworks

Oak Bedroom Suite

I love building custom furniture, it’s what got me into woodworking in the first place.  I loved every minute of designing and building this Oak Bedroom Suite for a family in the Brazos Valley.

We Want Something Custom…

Every custom cabinet maker and woodworker loves hearing those words.  True custom work is where skills and creativity are stretched and grown.  Kayla wanted a one of a kind bedroom suite for her home.  She provided me with some dimensions and some pictures from Pinterest for some “pinspriation.”

Sketch up is one of my most powerful tools.  I was able to take the dimensions and specifications given to me and come up with a 3D concept drawing to “See” the project.  Sketch Up allowed us to talk about what worked and would not and solve design problems before we ever cut a board.

Sketchup concept drawing

Oak is the ideal choice for furniture.  Oak is Strong. Oak is Durable. Oak is Beautiful.  Can you tell I really love working with Oak?  Another advantage of oak is that it takes stain and finishes amazingly well.

Building the Entertainment Center and Dresser

Good materials make good furniture.  I spent a long time at the lumber yard finding just the right pieces.  The picture to the left is a beautiful piece of figured red oak.  In the finished entertainment center you will see that I kept the grain orientation the same across all three drawers.  It’s a little detail that many my not notice but one I’m proud of.

Building the cabinet boxes for both the entertainment center and the dresser was a straight forward process.  We used Purebond Oak Plywood for the body of the cabinets, and solid 3/4 Oak for the face frames.  (You can learn more about why we exclusively use Purebond Plywood by clicking here). 

 

 

The bodies of the Oak Bedroom Suite cabinets

Unique Drawer and Door Faces

I’d never made a cabinet door in a Chevron Pattern before this project.  It took some trial and error to get right but the doors turned out nicely.

Achieving the Perfect Color Stain

We mixed our “Classic Gray” and “Dark Walnut” stains in various proportions to get the color just right.  The final stain chosen was 2/3 Classic Gray and 1/3 Dark Walnut.

Once we got the color right we applied several coats of high quality lacquer for a durable finish

A satin finish paired nicely with the color we mixed.

Special Delivery…almost anywhere

Thanks to the growth of our second business, Texas Custom Kennels, we now have the ability to ship our custom furniture across the United States.  We even shipped one table to Seattle Washington.  Since this project was relatively close we delivered and set up the furniture for them.

The King Size Oak Platform Bed

I didn’t get great pictures building this bed.  We used 3/4 oak plywood, edge-banded it, and build some 3×3 feet out of solid oak.

 

All the Pretty Pictures of Our Custom Oak Bedroom Suite

Your Next Project Starts Here

If you can think it, find a picture of it, or just describe it, we can refine it and bring it into reality.  Contact Us to have your dreams built into something amazing.

Better Quality Materials Give You a Better Finished Product

dailey woodworks uses quality wood and materials

Everyone wants their money’s worth.  It doesn’t matter if its lunch or a new kitchen; we want good quality at a good value.  Here at Dailey Woodworks, we are the same way.  We want the best materials possible at the best price possible to provide our customers the best value overall.  That’s why we’re now spending $15 more per sheet of plywood.

The Problem

For the last few years I’ve been buying one type of plywood for my custom dog kennels, one type of plywood for my shop projects, another for cabinetry, and another for stain grade work.  Here’s the thing; this leaves me with a small mountain of off cuts and scraps that I can’t really use. Waste.  I tried various ways to organize and use it; however, mixing BC, Birch, Oak, and Radiata offcuts together for a finished product isn’t a good option. You’re paying Dailey Woodworks for a high-quality end product, not for a hodgepodge of scrap lumber.  So every couple of weeks, I’d load up my small mound of offcuts and take it to the dump.  I probably throw away $300-$500 of good material every month, if not more, because I just don’t have the room to store it.

Discovering Purebond Hardwood Plywood

Old Birch on the Left. Purebond on the Right.

For my interior cabinet work, I have been using Common Birch from my local lumber yard.  It’s a decent paint grade material that provides a good value.  But I really don’t like working with it.  The dust generated really irritates my allergies, even with my dust collection system.

Recently, I started a laundry room renovation in Bryan, TX. We started with storage/water heater cabinet refacing.  (Refacing is keeping the cabinet box, painting or replacing the face frame, and installing new doors.  This is about 1/2 the cost of new cabinets (See our Budget Kitchen Transformation Article to learn more).)  My client decided to add a couple of pull out drawers for better access.  Our standard drawer boxes are clear coated 1/2 birch plywood with captive 1/4 birch bottom.  They are strong, look great, and are inexpensive.

Since my normal lumber yard was 20 minutes away, I decided to go to the nearest lumber yard and pick up what I thought was the same but more expensive product.  It was advertised as “Purebond.” I’ve heard a few of my favorite Youtube Woodworkers talk about it and liking it.  The cynic in me just assumed they were getting sponsored to say that.  I’ll be darned! (keeping it kid friendly here) It’s good stuff!

The first thing I noticed was that the faces were thicker and looked better than what I normally used. The biggest difference was in milling it to size.  NO ALLERGY IRRITATION! It smelled a lot better, too.  Looks better, smells better, less irritation… that’s all great but is it really $10-15 a sheet better? I finished up my pull outs with a few coats of lacquer and installed them.  We were waiting on my cabinet doors to come in so I loaded up and headed home.

I had about a half sheet left so I put it on my scrap cart that was already overflowing with the various other products I use thinking,  “Wow! This “Purebond” stuff really looks better and mills very well, maybe I should look into this?”

Old Birch on Left. Purebond on Right

Making the Switch

Using my magic rectangle that contains all of the knowledge known to man, I quickly discovered why I should start using Purebond exclusively.  The main birch I had been using is imported from China, contains formaldehyde, and is made under questionable manufacturing practices.  Purebond Birch Plywood (I can order it with basically in any wood), is made in the USA, uses Soy-Based Adhesives, and poplar wood cores.  Basically, both you and I can find out everything we want to know about Purebond plywood because Columbia Forest Products is proud of it, unlike the old product I was using.  I could only get an “I don’t know, we just order it from our supplier” when I asked about where my old lumber yard got their “cabinet grade material.”

Here’s the facts: Purebond is made in North America, from American sourced raw materials, It uses a Soy-Based formaldehyde-free adhesive during the manufacturing process, is both LEED and CARB compliant, and is a winner of the EPA’s Greener Synthetic Pathways Challenge.  Which would you rather have in your home? Which would you rather use to store your food?  Which would I rather work with almost every day?  Exactly.

Standardizing to Increase Value for My Customers

While all the benefits of switching to Purebond are obvious, there was still the extra price to swallow or pass on to my customers.  But what if there was a better way?

I’m all into learning and applying Lean Manufacturing Philosophy to my life and business.  You can see some of the improvements I make in my “Lean Improvements” blog category.  The overarching principle of Lean is to eliminate waste.  Remember that $300-500 of material I throw away every month because I don’t have room to store it? The solution is to apply one of the core tenants of Lean: Standardize.  Standardize applies to the way I get dressed, to the way I build dog kennel, and to the materials I use.

Instead of stocking four types of plywood, what if I just used one?  I had been using various plywoods because I thought that it was better to sometimes use a $30 plywood for one type of product and other times use a $55 plywood for another product.  Then I ran some numbers.  By standardizing across the full scope of my business, I can utilize offcuts and leftover materials exponentially better.  If I have 1/4 sheet left over from a project, I can use it on the next project, no matter what it is, because I’ll be using the same product on the next project.  In fact, not only do you get a better finished product but I end up saving money in materials overall.

Stocking up with help from my very best helper.

You may be wondering; “yeah but what if I want walnut cabinets?” Well, the answer to that is “yes, please, I love walnut.” Instead of spending a large fortune on walnut plywood for the entire project, we can strategically use our standard Purebond Birch Plywood with Purebond Walnut Veneer Plywood on the end panels and visible sections.  Value, Looks, and Quality.  Boom! Mic Dropped!

Ready to Start Your Next Home Improvement Project?

We’re always improving everything we do to provide a greater value and experience to our customers. By carefully selecting the materials we use from woods, to paints, to hardware, we’re committing to providing exceptional quality and value to all of our work.  Tell us about your next project and lets get started.

Murphy Bed Progress using Purebond Plywood

Share Your Questions and Thoughts.  Leave a Comment.

 

Whiskey Barrel Table Build

My client supplied the whiskey barrels for this project and thanks to pictures knew exactly what he wanted me to do.  We took two whiskey barrels and made two matching tables for him and his brother.  We went with an Oak top stained with English Chestnut and finished with a semi-gloss clear coat.

Oak gives the strength and stability needed for this type of table.  We initially make a top out of pine with disappointing results.

Cutting a perfect circle in wood is a little tricky.  There are a few methods of doing this.  I chose to make a compass jig for my router.  You can buy these but making one is very simple.  Using shallow passes made multiple cuts until I bottomed out my plunge router.  I then used a jigsaw to cut away the rest and cleaned that up with a flush trim router bit.

 

To mount the top we used some very simple 2×4 bracing.  Our youtube video shows you how we did it better than we can tell you.

Pinterest is a fun place for ideas and projects.  I’ve done a folding workbench a client found on Pinterest and a few other projects.  If you have an odd build request use the Pinterest Challenge contact form are we will work on bringing your ideas to reality.

If you have a project in mind Contact Us, we can build what you want and have nationwide shipping available for furniture projects.

Check out our Youtube Video to see how it’s made:

Murphy Bed Built for Playroom

We recently had the opportunity to build this Murphy Bed for a lovely family in the Woodlands, Texas.  This is a queen size bed that we installed in this family’s playroom.  That is the great thing about a Wall Bed, when this bed is folded up it only takes up 16″ of floor space, allowing for a truly useful multipurpose room in your house.

Only the Best Hardware

Create-a-bed Murphy Bed Hardware is the only hardware we use for our Murphy Beds.  It is high quality, well-designed hardware specifically tailored for safe, easy to use Murphy Beds.  I always cringe when I see Youtube Videos or Pinterest Posts touting “DIY Murphy Bed Hardware” or “I built a Murphy Bed for $400.”  The first statement worries me about safety and ease of use. The second is a flat lie, there is more than that in lumber alone.

With Hardware from Create-a-Bed, you get a smooth operation that anyone can operate with one hand, and it comes with a lifetime warranty.  The Create-a-bed hardware also has a great set of plans to build your own Murphy Bed if you’re a DIY’er.

Quality Materials

High-Quality lumber and materials lead to a high quality finished product.  Our paint grade beds are built with Radiata Pine Plywood and Lumber.  This material provides a very stable and smooth surface that paints exceptionally well.  All of our paint grade cabinetry is built with this material.

To finish the bed we primed with a quality sandable primer.  This fills the pores of the wood allowing us to sand to a very smooth finish.  A good paint job is all in the prep.  My new favorite cabinet paint is Durapoxy by Kelly-Moore Paints.  Durapoxy creates a very hard finish that is easy to clean and exceptionally durable to high use items, such as cabinetry, doors, and trim.  Using my Titan 440 airless paint sprayer (I’ve set it up specifically for cabinet painting) I apply two finish coats of paint.  Spraying with an Airless sprayer gives a flawless, glass smooth finish.  The color used for this bed is Semi-Gloss Dover White, it’s almost identical to the Antique White we use on our Dog Kennels.

Extended Service Area

The great thing about our Murphy Beds is you don’t have to live in Bryan or College Station, Texas to get one installed in your home.  We build your bed to your specifications in our shop and come install it in your home.  Typically in one day.  This allows us to offer installation to an expanded area including; Huntsville, Conroe, The Woodlands, Brenham, Bastrop, North Houston, Waco, Temple-Killeen, and Austin.

 

Contact us to get a free quote for an Awesome Murphy Bed

See how we build your bed on Youtube

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New Lower Prices on Dog Kennels for 2018

That’s right! We’re lowering our prices on all of our custom Dog kennels for 2018.  Our goal is to be the best value on Custom Wooden Indoor Dog Crates in the US.

Here’s how we’re able to lower our prices this year: Kaizen – continuous improvement

We have been working hard to improve everything we do at Dailey Woodworks. The biggest thing we are improving is our workflow.  We are optimizing our production flow to cut production times without sacrificing quality.  If anything our quality is improving as well.  By continuously improving we are able to save time, and by saving time we are able to provide a better value to you our customers.

Here Are Our Updated Prices

  • Single Large Dog Kennel – $850 Now $763
  • Double Medium Dog Kennel – $929 Now $827
  • Double Large Dog Kennel – $1039  Now $952

PLACE YOUR ORDER HERE

Wooden Dog Kennel Furniture Built By You

Easy to follow plans to to build your own wooden Dog Crate.

The first time I was asked to build a dog kennel, I almost said no.  We were getting ready to move and finalizing the adoption of our Son.  It was a busy time.  It sounded like a fun project so I took it on and did a video for my youtube channel.  It has snowballed into one of my most popular videos and launched a whole new area of my business.

Today, I build custom dog crate furniture built-to-order and I also sell plans so you can make your own.

Maker: mbdefrieze

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To Purchase Plans for How to Build Your Own Dog Kennel Click Here!

The added work I get from these Doggie Dens really helps the family.  We now have three kids 3 and under.  Being able to work in my shop and have the flexibility to run inside to help my wife, have the three year old with me in the shop while I’m working, etc. has been a blessing, and I owe it to your constant pestering!

You see, when I built that first kennel I never planned on making another one.  Then came the requests for me to build one, then for plans.  Then I made promises to make plans and y’all held me to my promises.  These Dog Crates can be easily tailored and customized to match your furniture.

I’m planning on really ramping up the products and plans I offer in 2018.  I’m currently designing a Tack Trunk/Hope Chest for my Son and Daughters for Christmas.  I’m working on making a set of plans and Youtube video to go with it.  I recently did a video on how to make your own Barn Doors. I’m not sure about making plans for those. They are so easy the video may be enough.  I was also contracted to build a fold down workbench in a garage in the near future.  Is that something you might want plans for?

Order A Custom Dog Kennel Here

(We ship nation-wide!)

Maker: Charli

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Maker: Alex

I would love to see your finished DIY Dog Kennel too.  Please send me a few pictures that I can share. Do you use your Dog Kennel as a entry table, a sofa table, an end table, or entertainment center?

What would you like to see plans for the most?  I can make plans for a Single Wooden Dog Kennel.  I can design plans for the Large Wooden Double Dog Kennel.  Down the road, I want to do a full bedroom suite.  I’m also going to be making new cabinets for my kitchen. I could make plans for a few of the basic cabinets so you could build your own cabinet for a remodel?  Let me know your ideas; that’s how this all got started in the first place. Dog Crate end tables and sofa tables…who knew.

Thank you for all your support; without it, Dailey Woodworks would not be where it is today.

To Purchase Plans for How to Build Your Own Dog Kennel Click Here!

Farmhouse Style Bunk Beds – Times Two

Custom Furniture in Caldwell TX

Last year I built a set of Double Bunk Beds and I recently completed my second set.  These were for a family’s guest room and we designed them to fit their beautiful farmhouse home.

I love these projects and most importantly the awesome people I built them for loved the finished result.

Read more

Custom Murphy Bed Build

Custom Murphy Bed in Caldwell TX

If you live in the Brazos Valley, and would like me to build a custom Murphy Bed for your home contact me for an estimate.

Shortly before Christmas I was commissioned to build a Murphy Bed.  Building a custom Murphy Bed is a project I have been wanting to do for a long time.  My wife and I had talked about building one for our guest/craft room, but it just never seemed to happen.  So when I got the chance to build one I jumped at the opportunity.

After some research we chose to use a professionally made hardware kit from Create-a-Bed.  There are several less expensive ways of putting a bed together but with something like this hacking together a cheap mechanism just creates problems.  By using a high quality hardware kit it saved time and therefore the client money in the end.  Also, the hardware comes with a Lifetime Warranty, which is reassuring.

This is what you get in the kit:
On each side of the Murphy Bed I built a bookcase.  Following the “Rule of thirds” each bookcase is a third of the width of the Murphy bed.  I also set the book shelves back from the face of the Murphy bed for some visual appeal.

(The “Rule of Thirds” refers to the idea that the human eye finds a 1:3 and 2:3 ratio visually appealing.  Take a look at your doors, cabinets, and dressers and you’ll see this in practice). 

We debated painting the bed white, but I’m very happy that we decided to stain it.  To add detail I made a faux door frame once again using the “rule of thirds.” to finish it up I added baseboard and crown molding.  A Murphy Bed can be taken from a ultra modern look to Victorian depending on the details you choose to add, or not add.

The Murphy Bed itself (for the full size, vertical mount) comes out from the wall 16inches, is 82inches tall, and has a width of 60inches (5ft).  Each book case is 82h x 20w x 12d.

The gas struts make raising and lowering the bed easy.  A firm tug lowers the bed and it can be closed with one finger.  My client is a very small person and had no issues raising and lowering the mechanism.

It is necessary to anchor the bed to at least 3 wall studs.  And while it is a semi-permanent addition to your home it can be partially disassembled and moved if the need ever arises.

Murphy Beds can be made to be either vertical or horizontal and are available. in Twin, Full, or Queen sizes.

Double Bunk Beds

Custom Furniture in College Station TX.

I love building custom furniture.  However, it’s rare that I get orders for custom builds.  These bunk beds were built for Peach Creek Ranch, a wedding an event venue serving the area.

It’s no secret that I post videos to Youtube, but Youtube is also where I go to learn new skills and gather inspiration.  Jay Bates is one of the Youtube Woodworkers I really enjoy following.  His projects are well thought out, not overly complicated, and he uses materials that everyone reasonably has access to.  I used his plans for my bunkbeds.

I modified his EXCELLENT plans to squeeze a double “L” shaped bunk bed into the space available.  I was downright scarred about halfway through thinking that it wasn’t going to fit.  (I forgot to allow for the posts, and the thickness of the baseboards, but with a few modifications it all fit).

Dimensional lumber is cheap and easy to get.  I spent an hour at Home Depot digging through the pile to find the best boards.  Furniture built with 2x lumber seems “blocky” to me so I planed it all down to 1 1/4″ thick and ripped it a little narrower.  2×4’s and 2×6’s can be quite beautiful after 3 passes through a thickness planner. This made six bags full of shavings.

I tried to use my shop vac but ended up rigging a box and drop cloth up to catch all the shavings.

The ladder was very easy to make.  I used my miter saw to cut some dados and then glued and screwed the rungs to the rails.  It’s very strong.

This project was a lot of fun.  And the couple I worked for are some great people.  If you live in the Brazos Valley and would like custom furniture or built-ins made contact me.

 

 

 

Custom Double Dog Kennel

Purchase a Custom Wood Dog Kennel <— Click here!

To purchase DIY dog kennel plans CLICK HERE

Shortly before moving back home from West Texas I was commissioned to build this double dog kennel.  The client and I did a lot of back-and-forth do come up with the final design.  It needed to match his furniture and hold two large hunting dogs.  He was pleased with the final result and so was I.

Here’s the Video of how I made it: To purchase plans to build your own DIY Dog Crate CLICK HERE

Other Kennels I’ve Built Since

Visit my eCommerce shop, Texas Custom Kennels, to order your own! We also started building and shipping dog kennel entertainment centers if you’d like a dog kennel with even more functionality in your home.

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