$30 DIY Miter Saw Stand

My miter saw broke,  and so did the Delta Miter Saw Stand that I’ve been using for almost a year.

For most carpenters, the miter saw is an absolute necessity.  It’s a little funny since for the woodworker the table saw would be the most important stationary/bench tool.  Now that I’m in the field, it’s the miter saw that sees the most use.  Probably 3 to 1 compared to the table saw.  (I couldn’t function long without either)



The Delta stand was nice but didn’t hold up to bouncing around in my Rolling Workshop.  Neither did my Craftsman miter saw, but that’s a different post.

I replaced my saw and decided to ditch the Delta stand for my own “Shop Made” miter saw stand.  Most of the really good crown guys I’ve come across have made their own unique stands to fit their workflow and the type of work they do.  Therefore take my design with the idea of using the concept for your own needs rather than making an exact copy.

Ridgid 10 Inch Miter Saw, DIY Miter saw Stand

Getting a different type of miter saw stand like this DeWalt was something I debated for a while.  In the end, it was better to make what I wanted/needed than use a commercially available stand.  The issue with the manufactured miter saw stands is that they are made as a “one-size-fits-all” product and that just doesn’t work.  They’re are too many different miter saws and a huge variance in how they are used.  Therefore making your own is the way I thing most people should go.

The stands for table saws are different in that they just hold the saw in position.  The table saw itself is all the work surface you need, other than a simple out-feed table.  Miter saw stands are asked to do a lot more.

My stand had to do several things.

  • The first was to break down into a compact package that stored easily in my trailer.  The Delta Stand took up A LOT of space.  I wanted the stand to break in to 3 pieces: The base, and two extension wings.  (I mounted a piece of plywood to the saw itself, so four if you want to be picky)
  • The second thing was that I wanted at least 4ft on each side of the blade to holdmaterial.  I also wanted a large surface that I could lay a 2×12 on without it falling ortipping.  Each wing is 4ft long and this gives me almost five feet of support on each side of the blade.  That is plenty for my work.
  • Ridgid Miter Saw StandThe third thing is that I wanted the stand to be made from on sheet of 3/4″ plywood.  Home depot carries some nice Radita Pine 6-ply plywood that I really like for cabinets, jigs, and just about everything.  It’s $30.00 a sheet in my area.

 

 

 

 



I didn’t really have a design in mind when I made the stand, just a concept.  The stand definitely needs some improvements, but as far as the idea goes I think it is solid.  I’m going to keep refining and tweaking it.  One there I may show you how to build this design.  But for now I’m just sharing my “proof-of-concept” for you to use for inspiration for your own.

Also here is another DIY stand that a carpenter made to meet his needs.  It’s what inspired me to make my own.

 

Craftsman 10 inch Compact Sliding Compound Miter Saw Review

I’m excited about this tool.  I did a lot of research debated models price points compared similar models and finally decided on this model.

It is the Craftsman 10″ Compact Sliding Miter Saw.  It’s a relatively new model. In fact, as of this post there are only 9 reviews on Sears’ websites.  I’ll add mine shortly.

Craftsman’s ‘standard’ 10 inch sliding compound miter saw has well over 300 reviews and carries about a ‘four star’ rating.  All nine who reviewed the compact model loved it.  I initially went looking for this standard model, when I found the newer compact model.

[Side Note:  shortly after I received my saw I went to Sears.  There I saw the “standard” 10″ sliding compound miter saw.  I was not impressed.  The compact model that I bought is a much better and higher quality tool.]

What makes it ‘compact’?

The catalog states this saw takes up 39% less space than the ‘standard’ model.  Other than that everything else is the practically the same.  (I’ve seen conflicting data on Craftsman/Sears’ website about crosscut capacity.  The standard model’s crosscut is always listed at 12″. The compact model varies from 11.5″ to 12.5″.  The box says 12.5″ so lets go with that.)

The difference is how the rails work.  On most sliding miter saws the saw head is fixed to the rails and the rails slide in and out from the back of the saw.  This makes the saw take up a lot of space.  Place this style to close to a wall and the wall will prevent the rails from fully functioning.  With this compact model the rails are fixed in place and the saw head moves along a carriage. This makes the saw always take up the same amount of space.

 

Out of the Box

I checked all of the adjustments and settings and found that everything was dead on out of the box.

10 inch Miter Saw Blade

Features
  • Single Bevel:  This means that the saw only leans to its left.  It still does up to 50-degree miters on both sides, but if you need to do compound angles you have to take into account how you position your piece.  More expensive dual-bevel saws tilt to the left and right speeding up production, but cost almost double.
  • Depth Stop for Dados:  This is a nice feature though I’m not sure how much I’ll actually use it.  There is a bar that flips in and out of the way of a screw to control depth.  I work with 3/4″ stock for the most part so I set it to cut 1/4 dados in 3/4″ stock.  (The saw does not accept dado stacks, but you can cut dados by cutting a series of grooves into the work piece.)
  • Laser Guide: This was dead on out of the box but is hard to see outdoors in full sunlight.  It is in front of the saw and protected by the shield.  There are two thumb screws to adjust it.  It is powered by the plug not batteries and has an on/off switch next to the trigger.
  • 12.5″ crosscut.  3.5″ material thickness.  This is at 90-degrees.
  • Adjustable wings: I’m not sure how far out the wings go.  I do know I set the flip up stop to 16″ with no issues.  This is a nice feature, but once I build a miter stand in my shop it won’t be used much
  • Rail Slide Lock:  This prevents the saw from sliding while in storage or transport.  It can be locked in place and used as a non-sliding chop saw.
What I Like:

The saw is accurate on all of it’s settings from the box.  I didn’t have to spend any time calibrating and fussing with settings.  The only parts I had to install were the handle that swings the miter bed, the dust bag, and the hold down clamp

The “fit and finish” is good.  It does not feel “cheap” but well built and “solid.”  The saw head moves smoothly along the rails.  The miter stops engage solidly.  The miter bed pivots firmly yet smoothly with no slop.  (How long this holds up is yet to be seen).  There is a nice spring loaded lever that locks the miter bed in place.  The bevel has a stop at zero, 45, and 33.9-degrees, all are positive so you can be confident that when it hits the stop it is where it needs to be.



I like how the laser is set up and how it adjusts.  It’s protected from accidental bumps by the blade guard.  It doesn’t need tools to adjust and being in front of the blade it won’t suffer from dust build up.

The rails slide smoothly without slop.  There is enough resistance that it doesn’t fly back and forth.

Compact 10 inch Sliding Compound Miter Saw

What I Don’t Like

Honestly there isn’t much that I don’t like, but nothing is perfect and there is always room for improvement.

The laser is hard to see in sunlight, so if the next version would beef that up a little that would be great.

The saw gets in it’s own way.  Depending on the cut you want to do you have to make sure the rail is not hitting the fence or the motor isn’t going to come down on the hold down clamp.

Functionally, the hold down clamp works just fine, but it is a time consuming process to adjust.  Something with a quick release would be a welcome improvement.

Dust collection with the bag is almost pointless.  Dust Collection with a Shop-Vac is OK.  I’ve notice that if you extend the arm all the way out, then pull the head down, then push the saw back into the work piece dust collection is better than when simply chopping.  I don’t make a huge deal of dust collection, I accept saw dust as a fact of woodworking.  If I can create less dust or remove it with a vacuum, great! If not I just setup outside.

The saw blade is pretty decent.  It is definitely not as good as my $70 Freud Industrial Blade that is in my table saw.  But that blade is 1/3 the price of this miter saw.  As of now I have no plans on upgrading the current blade until I wear it out.  When I does wear out I will replace it with a premium blade made for sliding miter saws (like this one).

Conclusion

It was money well spent.  I’m very happy.  I got a tool I could afford that is good quality.  My goal for all my tools is 1) never go into debt for a tool, I pay cash for all of them 2) buy the best value I can reasonably afford, and 3) when a tool fails or wears out replace it with a better model.  Hopefully this saw will last me many years and when it is worn out I’ll be able to replace it with a “professional grade” saw.  Until then I have no doubts I can produce professional quality stuff with this saw.

Video Review

For those of you more inclined to watching a review, here you go.

 

If you want to know more about what saw blades I recommend click here.

 

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