Dailey Woodworks

Reclaimed Staircase

Rustic Pine Staircase, Reclaimed Pine Staircase and Handrails

I love projects like this! We took a boring and unsafe staircase and made it beautiful and safe.  Using clear southern yellow pine for the treads and reclaimed pine beams and lumber we created a unique rustic staircase that suits this barndominium.

Unfinished OSB Staircase

Like most staircases, this one started with OSB.  If you have an ugly staircase, don’t worry, it can be transformed into something that suits your home and style.

You’ll notice that this staircase does not have any kind of handrail or safety rail.  It was quite unsettling at the top which is about 14ft.  A proper handrail that meets code is essential for safety and ease of use.

This is the outside or barn area so there was really no need to do what we did here.  A simple handrail would have been fine.  However, we are slowly taking this area and polishing it up to look like the beautiful rustic home on the inside.  I think we succeeded.

For the treads and landings, we used clear Southern Yellow Pine.  Using Clear Pine for the stair treads vs Knotty Pine stair treads costs more but yields a better result.  Clear pipe lumber is more stable than knotty pine so there will be less chance of splits, warps, cupping, or twisting later on.

DIY Rustic Pine Stair Treads for a Farmhouse Staircase in a barndominium
Clear Southern Yellow Pine Stair Treads

The handrails are made with reclaimed lumber.  The story behind the lumber is really cool.  The barndominium is built on land that has been on this family for generations and is near what amounts to a little ghost town outside of Caldwell, Texas.  In this community there once was a store.  The store belonged to my client’s grandmother.  Many years after the store was closed it was torn down and much of the lumber was saved.  This is the lumber we used for the handrails.

rustic farmhouse staircase with reclaimed lumber handrails
Handrails made from reclaimed pine

To hold the posts in place we cut a half-lap joint in the wood so that it could sit partly on the treads and be connected to the sides with lag bolts.  This makes for an incredibly strong post that won’t be going anywhere.

Once everything was installed we sanded everything and started the finishing process.

The prep for finishing is always time-consuming but is the key to a great looking finish.  We spend about 4-5 hours filling nail holes and sanding everything up to 220 grit.  After thoroughly cleaning off the dust we started from the top and worked our way to the bottom staining all the treads with English Chestnut by Minwax.

Sealing the treads was the same process of starting from the top and working our way to the bottom.  We did two coats of Minwax Polyurethane for Floors. I absolutely recommend going with the oil-based formula.  You’ll need mineral spirits to clean it up but an oil-based polyurethane will hold up longer than a water-based polyacrylic.

Here are the finished treads with the risers done

The final step was to build a safety gate for the top landing.  My client’s children and grandchildren come to visit and keeping the grandbabies safe is crucial.  We built these gates out of reclaimed lumber in the same way we build our custom barn doors.

 

This was a great project and the second I have done for this great clients.  We built a Murphy Bed for her last her and we have several more improvement to make to this barndominium in the future.

If you live in the Brazos Valley we are happy to help you with your next carpentry, remodeling, or home improvement project.  We serve Bryan, College Station, Caldwell, Snook, Somerville and surrounding areas.  CONTACT US today to schedule a free estimate.

Want to see how we did it? Watch Below

Tell us what you think in the comments below.

California Closet With a Rustic Twist

I recently completed a huge all-summer-long remodel of a great barn style house.  The house is a two story red barn with full-length porches on the front and back hidden on 18 acres in a rural area.  This house was just on the border of how far I am willing to travel for a project.

I’ll have several posts under the “BarnHouse Renovation” Tag so check it out.

Read more

Office Remodel

I don’t do a lot of commercial work, but I will for certain situations, namely friends.  My mechanic and former employer from WAY back called me to refresh his office space.  I wonder why?

The paneling had to go.  Scratch that,  everything had to go.  We did a full gut of the office space.  Lights, ceilings, walls, floors all replaced.

We had planned on simply replacing the ceiling tiles on the drop ceiling and painting the cross members, but because it was so old it was easily damaged beyond repair.  We redid the entire ceiling and installed new LED office lights.  This was the first and hopefully last drop ceiling I install.  I think it turned out well.

The next phase was drywall.  We did a light knock down texture painted gray.  Trim was a nice cream color and doors a deep red.

The old used-to-be-red vinyl tiles were replaced with a nice ceramic.  This was installed by a sub-contractor as I’m no good at tile work.  

Once the walls were painted, tile work done, and trim installed it was time to install a coffee bar.  We went with a budget friendly option by using inexpensive yet high quality stock cabinets.  These were solid oak face frames and drawer fronts with complete plywood construction.  NEVER buy particle board cabinets.  We stained them and installed them.  A local countertop company installed some nice granite.

Cleaned up and ready to move back in…

Finished

A huge THANK YOU to the owners of B&B Automotive for allowing Dailey Woodworks to renew your office space.  If you live in the Brazos Valley and need a good mechanic they are the people to go to.

Rusty’s Remodel Part 3 – Kitchen Remodel

This will be the last post of this series.  There was a lot of painting, drywall repairs throughout the rest of the house. All of which were fairly basic and not “wow” transformational.  The Kitchen, however, was the crowning achievement of this project.

The credit for this Kitchen doesn’t go to me but to Wright Custom Woodworks.  All I did was paint and install the hardware.  Bo, completely changed and refaced the cabinets to a nice modern-classic look.  He’s also a great guy.  I’ve recommended him to several people for custom cabinet work, and will continue to do so.

Here are the Pictures: Click on them to open the gallery.

 

 

Rusty’s Remodel Part 2 (Bedroom Addition)

Check Out Part One of this Series

Last week I showed the before and afters of the exterior of this home.  One my summer helper and I finished the exterior repairs and painting we moved inside to build a wall.  This rental was to be targeted at college students so another bedroom would help maximize the income potential of this property.  The front den/living room was fairly small and there is a large common area that connects what is now the Living/Dinning area to the kitchen.

The process was fairly simple.  Build a wall seperating the entry way from the living area.  Install a door, build a closet.  For the closet we used a nice, and expensive, double mirrored sliding door.  I was impressed with how easy it was to install.  We then waited, forever, for the electricians to finish their part then finished the drywall and painting.

Rusty’s Remodel – Part 1(Exterior)

I was leaving Home Depot, again.  When I get a phone call.  On the other end is an excited guy who just bought his first rental property, and he’s writing a book about it.  Okay….? That’s different.  He wanted me to build a wall or something.  We set up a time to meet for an estimate and I head back to the house I was painting.

As a carpenter/small business owner I come across all types of people and personalities.  Most good, some annoying, and a few bad.  Then occasionally you’ll meet a guy like Rusty. Someone who is genuinely a great person, and then you get to work for him.  It also turned into my biggest job since moving back to the Brazos Valley.

He originally wanted an estimate to convert a Den/Living room into a bedroom.  Texas A&M University is the life blood of College Station.  Rusty purchased a house near campus that is a prime candidate for students.  More bedrooms more rent, it’s that simple.  We talked about the scope of work and I ask him to let me give him a bid on painting the exterior, doing some cabinet work, etc.  We talked about how he needed the job done by the first of August, I said I could do it, we finished at the end of the first week of August…which was not entirely my fault.

Here is the Exterior Work:

 

Husky Office Space

My multi-month office project is now complete!  This space was built in a ~10,000sq/ft warehouse to be the office for the local HVAC company.  The owner framed it out, planning to do all the work himself. He ran out of time and hired me to take it from studs to a finished 900sq/ft office space.  I did a little bit of everything.  I did all the insulation, drywall, drywall finishing, painting, doors, and trim.

The owner and I laid a lot of the tile together.  I didn’t have much experience doing the tile, neither did he, and we couldn’t find a local tile guy.  We did about 2/3 of the office space, then decided tile wasn’t for us.  He was able to find a guy locally who was willing to work on trade for some HVAC work on his house.  Win-Win-Win

 

Painting the Jennings’ House (Exterior)

My first major job since going into business full time for myself was painting the Jennings’ house.  Their home is in good shape overall but was in need of a face-lift.  They have metal siding and a metal carport that the paint had pealed off and rust was starting to form.  There was also a little bit of rot on the back porch I repaired.

After a good pressure washing I started masking everything off for spraying.  I’ve been wanting an airless sprayer for a while and this job provided me the opportunity to get one.  I don’t have the money for a true professional grade sprayer so I went with the Wagner Power Painter Pro it is a cup style so it’s great for small jobs and it included a 2 gallon backpack for extended use.  I can also purchase an extended hose for spraying from a 5 gallon bucket.  I gets heavy after a few hours of spraying.  We used bright white Rustoleum oil based paint.

I also replaced the back door.  Next up we’re repairing some drywall and painting inside.

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